Tyres

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5 Jul 2007 17:12:54 IST
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5 Jul 2007 17:12:54 IST
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Tyres
If you're in the market for new tires, all of the variables in tire specifications and the confusing jargon you might hear from tire salesmen or "experts" might make your purchase rather stressful. Or maybe you just want to fully understand the tires you already have, the concepts at work, the significance of all of those sidewall markings. What does all this stuff mean in regular terms?
In this article, we will explore how tires are built and see what's in a tire. We'll find out what all the numbers and markings on the sidewall of a tire mean, and we'll decipher some of that tire jargon. By the end of this article, you'll understand how a tire supports your car, and you'll know why heat can build up in your tires, especially if the pressure is low. You'll also be able to adjust your tire pressure correctly and diagnose some common tire problems!
How Tires are Made   As illustrated below, a tire is made up of several different components.

The Bead Bundle
The bead is a loop of high-strength steel cable coated with rubber. It gives the tire the strength it needs to stay seated on the wheel rim and to handle the forces applied by tire mounting machines when the tires are installed on rims.
The Body
The body is made up of several layers of different fabrics, called plies. The most common ply fabric is polyester cord. The cords in a radial tire run perpendicular to the tread. Some older tires used diagonal bias tires, tires in which the fabric ran at an angle to the tread. The plies are coated with rubber to help them bond with the other components and to seal in the air.
A tire's strength is often described by the number of plies it has. Most car tires have two body plies. By comparison, large commercial jetliners often have tires with 30 or more plies.
The Belts
In steel-belted radial tires, belts made from steel are used to reinforce the area under the tread. These belts provide puncture resistance and help the tire stay flat so that it makes the best contact with the road.
Cap Plies
Some tires have cap plies, an extra layer or two of polyester fabric to help hold everything in place. These cap plies are not found on all tires; they are mostly used on tires with higher speed ratings to help all the components stay in place at high speeds.
The Sidewall
The sidewall provides lateral stability for the tire, protects the body plies and helps keep the air from escaping. It may contain additional components to help increase the lateral stability.
The Tread
The tread is made from a mixture of many different kinds of natural and synthetic rubbers. The tread and the sidewalls are extruded and cut to length. The tread is just smooth rubber at this point; it does not have the tread patterns that give the tire traction.
Assembly
All of these components are assembled in the tire-building machine. This machine ensures that all of the components are in the correct location and then forms the tire into a shape and size fairly close to its finished dimensions.
At this point the tire has all of its pieces, but it's not held together very tightly, and it doesn't have any markings or tread patterns. This is called a green tire. The next step is to run the tire into a curing machine, which functions something like a waffle iron, molding in all of the markings and traction patterns. The heat also bonds all of the tire's components together. This is called vulcanizing. After a few finishing and inspection procedures, the tire is finished.
What All the Numbers Mean
Each section of small print on a tire's sidewall means something:
 
Tire Type
The P designates that the tire is a passenger vehicle tire. Some other designations are LT for light truck, and T for temporary, or spare tires.
Tire Width
The 235 is the width of the tire in millimeters (mm), measured from sidewall to sidewall. Since this measure is affected by the width of the rim, the measurement is for the tire when it is on its intended rim size.
Aspect Ratio
This number tells you the height of the tire, from the bead to the top of the tread. This is described as a percentage of the tire width. In our example, the aspect ratio is 75, so the tire's height is 75 percent of its width, or 176.25 mm ( .75 x 235 = 176.25 mm, or 6.94 in). The smaller the aspect ratio, the wider the tire in relation to its height.
High performance tires usually have a lower aspect ratio than other tires. This is because tires with a lower aspect ratio provide better lateral stability. When a car goes around a turn lateral forces are generated and the tire must resist these forces. Tires with a lower profile have shorter, stiffer sidewalls so they resist cornering forces better.
Tire Construction
The R designates that the tire was made using radial construction. This is the most common type of tire construction. Older tires were made using diagonal bias (D) or bias belted (B) construction. A separate note indicates how many plies make up the sidewall of the tire and the tread.
Rim Diameter
This number specifies, in inches, the wheel rim diameter the tire is designed for.
Uniform Tire Quality Grading
Passenger car tires also have a grade on them as part of the uniform tire quality grading (UTQG) system. You can check the UTQG rating for your tires on this page maintained by the U.S. National Highway Traffic Safety Administration (NHTSA). Your tire's UTQG rating tells you three things:
  • Tread Wear: This number comes from testing the tire in controlled conditions on a government test track. The higher the number, the longer you can expect the tread to last. Since no one will drive his or her car on exactly the same surfaces and at the same speeds as the government test track, the number is not an accurate indicator of how long your tread will actually last. It's a good relative measure, however: You can expect a tire with a larger number to last longer than one with a smaller number.
  • Traction: Tire traction is rated AA, A, B or C, with AA at the top of the scale. This rating is based on the tire's ability to stop a car on wet concrete and asphalt. It does not indicate the tire's cornering ability. According to this NHTSA page, the Firestone Wilderness AT and Radial ATX II tires that have been in the news have a traction rating of B.
  • Temperature: The tire temperature ratings are A, B or C. The rating is a measure of how well the tire dissipates heat and how well it handles the buildup of heat. The temperature grade applies to a properly inflated tire that is not overloaded. Underinflation, overloading or excessive speed can lead to more heat buildup. Excessive heat buildup can cause tires to wear out faster, or could even lead to tire failure. According to this NHTSA page, the Firestone Wilderness AT and Radial ATX II tires have a temperature rating of C.
Service Description
The service description consists of two things:
  • Load Ratings: The load rating is a number that correlates to the maximum rated load for that tire. A higher number indicates that the tire has a higher load capacity. The rating "105," for example, corresponds to a load capacity of 2039 pounds (924.87 kg). A separate note on the tire indicates the load rating at a given inflation pressure.
  • Speed Rating: The letter that follows the load rating indicates the maximum speed allowable for this tire (as long as the weight is at or below the rated load). For instance, S indicates that the tire can handle speeds up to 112 mph (180.246 kph). See the chart on this page for all the ratings.
Calculating the Tire Diameter
Now that we know what these numbers mean, we can calculate the overall diameter of a tire. We multiply the tire width by the aspect ratio to get the height of the tire.
Tire height = 235 x 75 percent = 176.25 mm (6.94 in)
Then we add twice the tire height to the rim diameter.
2 x 6.94 in + 15 inches = 28.9 in (733.8 mm)
This is the unloaded diameter; as soon as any weight is put on the tire, the diameter will decrease.
Traction
There are a lot of different terms used today in the tire industry. Some of them actually mean something and some do not. In this section, we'll try to explain what some of the terms mean.
All-Season Tires with Mud and Snow Designation
If a tire has MS, M+S, M/S or M&S on it, then it meets the Rubber Manufacturers Association (RMA) guidelines for a mud and snow tire. For a tire to receive the Mud and Snow designation, it must meet these geometric requirements (taken from the bulletin "RMA Snow Tire Definitions for Passenger and Light Truck (LT) Tires"):
1. New tire treads shall have multiple pockets or slots in at least one tread edge that meet the following dimensional requirements based on mold dimensions:
a. Extend toward the tread center at least 1/2 inch from the footprint edge, measured perpendicularly to the tread centerline.
b. A minimum cross-sectional width of 1/16 inch.
c. Edges of pockets or slots at angles between 35 and 90 degrees from the direction of travel.
2. The new tire tread contact surface void area will be a minimum of 25 percent based on mold dimensions.
The rough translation of this specification is that the tire must have a row of fairly big grooves that start at the edge of the tread and extend toward the center of the tire. Also, at least 25 percent of the surface area must be grooves.
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